HKLY UV Curing System
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PURE UV LED TECHNOLOGY

Mercury-free printing.
Truly achieved.

Breaking the global technical bottleneck of UV varnish LED curing. Pure performance, engineered by HKLY for green high-capacity production.

High Speed Green Printing Process
Industrial Applications

Designed for diverse industrial paths.

Optimized light output configurations providing instant curing across printing, coating, bonding, and additive manufacturing.

Digital Printing

Engineered for high-speed single-pass systems, high-definition label printing, and large-format carton packaging curing. Delivers precise UV energy for rapid ink fixation without thermal distortion.

Industrial Coating

Ensures instant, heavy scratch-resistant drying on wood panels, sheet metals, rigid plastics, and sensitive optoelectronic components. Minimizes substrate heating to protect fragile material properties.

Adhesive Bonding

Precision thermal-free UV glue curing designed specifically for electronics assembly (touch screens, camera modules), medical devices, optical component alignment, and glass-to-glass structures.

3D Printing

Supports fast layer-by-layer resin photopolymerization in SLA and DLP industrial printers. Delivers uniform light arrays to achieve precise dimensional accuracy and exceptional structural detail.

System Architecture

Integrated Control Cabinet & Pure UV Light Source Units

Pure UV LED Core Hardware System

The Legacy Crisis

Overcoming traditional mercury lamp vulnerabilities.

Traditional mercury lamp curing relies on high thermal radiation, which heavily compromises substrate expansion, color definition, and plant safety indicators.

8 Core Industry Bottlenecks Solved
Traditional UV Ink Drying Bottlenecks Diagram

Hardware Architecture

How we mastered industrial system longevity.

Thermal Management

Unique Direct Contact Water Cooling Technology

Extracts lamp bead heat with the shortest thermal conductivity path and fastest speed. By controlling chip junction temperatures strictly within 55°C, the module operational life extends dramatically.

Path Simulation Path Simulation
CAE Temperature CAE Temperature
Field Manifold Field Manifold
Drive Solution

Fully Enclosed Air Cooling

Sealed circulation cabinet design ensuring electrical components maintain low operating temperatures under high-frequency stress.

Internal Circulation Airflow Logic
Manufacturing Integrity

Modular System Design

Light modules and lens arrays are completely separated to achieve exceptionally low maintenance costs. Supports separate module plug-in interfaces for flexible mixed-wavelength configurations.

Modular Light Group Arrays
Heavy Manifold Connection Slots
Optical Engineering

Excellent Aspherical Lens Optical Array

Pioneered the second-generation mixed wavelength all-LED light source system in 2021. Outputs high-energy focused UV photon rays perfectly matching traditional UV varnish requirements.

Spot Ray Display Spot Ray Display
Aspherical Design Aspherical Design
Efficiency Curve Efficiency Curve
Model Specifications

Find the right fit for your line.

Compare key physical and operating metrics across our dual main light head configurations.

Standard Configuration

UVita-C15040

Optimal for narrow-web and medium curing areas.

  • Curing Window 150 x 40 mm
  • Peak Irradiance 12 W/cm² @ 395nm
  • Lamp Head Dimensions 180 x 70 x 120 mm
  • Wavelength Options 365 / 385 / 395 / 405 nm
  • Cooling Method Water Cooling
  • Input Voltage 220VAC / 50Hz
  • Controller Dimensions 400 x 300 x 150 mm
Extended Configuration

UVita-C30040

Engineered for wide-format and high-throughput lines.

  • Curing Window 300 x 40 mm
  • Peak Irradiance 12 W/cm² @ 395nm
  • Lamp Head Dimensions 330 x 70 x 120 mm
  • Wavelength Options 365 / 385 / 395 / 405 nm
  • Cooling Method Water Cooling
  • Input Voltage 220VAC / 50Hz
  • Controller Dimensions 400 x 300 x 150 mm

Optional Accessories

Custom Mounting Brackets

Bespoke structural fixtures tailored to integrate seamlessly with your existing printing press or conveyor infrastructure.

Light Shielding Guards

High-grade UV absorbing light guards, protecting plant personnel and nearby sensors from scattered UV radiation.

Extension Cables

Industrial drag-chain extension links, available in standard lengths of 3 meters, 5 meters, and 10 meters.

External Touch Screen

Remote control interface panel allowing operators real-time parameters monitoring, dimming, and quick resets.

Massive High Speed Industrial Printing In Action

FINANCIAL PERFORMANCE

The balance sheet looks even brighter.

34.3% Energy consumption of conventional volatile mercury solution.
Operational Metrics (Half-Folio 4800h/yr)
Mercury Solution
Pure UV LED
System Power Demand
173 KW (incl. air extraction)
59.4 KW (zero exhaust overheads)
Annual Electricity Fees
$141,168
$48,470.4
Maintenance Expenses
$12,600 (6 bulbs replaced 3x/year)
$0 (Zero bulb replacement overheads)

Combined Annual Operational Recovery

Calculated under standard grid baseline pricing at $0.17/kWh.

$105,297.6 saved / yr Click-to-run system. Eliminates legacy preheating or standby times.

Proven Deployments

Validated in world-class press lines.

Heidelberg Speedmaster Setup

Shanghai Fangyin Printing & Packaging

Heidelberg CX102-8+L Architecture Integration

Integrated successfully on high-speed multi-color sheet-fed packaging lines to handle heavy glossy varnish drying safely.

Roland Press Unit Upgrade

The Wing Fat Printing (Sichuan)

ROLAND RL708+L Fleet Optimization

Fully replaced heavy conventional mercury elements with multi-unit inline modular cabinet banks to support cigarette pack outputs.